Sabtu, 30 Januari 2010

How to cut log and produce good sawn timber?


There are a variety of ways that lumber can be cut out of a log. These include plainsawn, riftsawn, and quartersawn. Each method has its own advantages and disadvantages.
Plainsawn wood or flat sawn is perhaps the most straightforward way to cut rectangular-profiled boards out of a round log. As shown in the drawing below, sawmills create plainsawn lumber by making a series of parallel cuts in a log. This system of cutting wood provides excellent yield because it minimizes scrap. Unfortunately, plainsawn lumber has some critical disadvantages.
The woodgrain in a log is comprised of a series of concentric rings beginning in the center. Plainsawn boards have substantially different grain patterns depending on where they were cut out of the log. Since wood expands and contracts in different ways with respect to grain, plainsawn lumber is typically less stable than the alternatives listed below. The tendency of wood to expand and contract is called wood movement. Plainsawn wood often has interesting grain patterns, often called cathedrals, that are not created by other types of cutting.
Riftsawn lumber is much more stable than plainsawn lumber. As shown in the drawing, each board has the same relation to the log, and therefore each board will have the same grain pattern. Furniture made out of riftsawn wood has more of a uniform appearance due to the similarity of grain patterns among different boards. Unfortunately, rift-sawing provides very poor yield, and as is evident in the drawing, lots of wedge-shaped scraps are produced. The low yield has ensured that riftsawn wood is a rarity at the lumber yard.
Quartersawn boards are created by first cutting a log into quarters and then creating a series of parallel cuts perpendicular to the tree's rings. The yield is not as substantial as in plainsawing but much greater than in riftsawing. The grain in quartersawn wood is relatively consistent, and therefore the end product is stable and often preferred by woodworkers and furniture-makers. Quartersawn wood may include medullary rays and wavy grain patterns that some people prefer to the figures that are revealed with alternative sawing methods.
Since the yield produced by quartersawing wood is substantially lower than other plainsawing, the cost is relatively high. Oak is the most common quartersawn wood; on occassion one may be also able to find quartersawn Walnut, cherry, and maple. The increased stability makes quartersawn wood highly sought after for string instrument necks and fret boards. The neck of a guitar, bass, or violin, for example, should remain stable throughout their lives; quartersawn wood helps ensure that instrument's sound remains as invariable as possible. The same as some furniture legs also requires the quarter cut as well.

Minggu, 10 Januari 2010

Veneer Cutting Methods and Wood Grain Characteristics






DOYLE LOG SCALE for American Hardwoods Logs Measurement


Requirements under GOST 26002-83 for PINE, LARCH, SPRUCE SAWN TIMBER














National Hardwood Lumber Association (NHLA) Grading Rule

FAS
The FAS grade, which derives from an original grade "First And Seconds", will provide the user with long, clear cuttings - best suited for high quality furniture, interior joinery and solid wood mouldings. Minimum board size is 6" and wider and 8' and longer. The FAS grade includes a range of boards that yield from 83 1/3 % (10/12 ths) to 100% clear-wood cuttings over the entire surface of the board. The clear cuttings must be a minimum size of 3" wide by 7' long or 4" wide by 5' long. The number of these cuttings permitted depends on the size of the board with most boards permitting one to two. The minimum width and length will vary, depending on species and whether the board is green or kiln dried. Both faces of the board must meet the minimum requirement for FAS.
Minimum yield 83 1/3 % clear wood cuttings on the poor face of the board।

FAS One Face (F1F)
This grade is nearly always shipped with FAS. The better face must meet all FAS requirements while the poor face must meet all the requirements of the Number 1 Common grade, thus ensuring the buyer with at least one FAS face. Often export shipments are assembled with an 80-20 mix, 80% being the percentage of FAS boards and 20% being the percentage of F1F boards. These percentages are strictly left to individual buyer and seller agreement.

Selects
This grade is virtually the same as F1F except for the minimum board size required. Selects allow boards 4" and wider and 6' and longer in length. The Selects grade is generally associated with the northern regions of the USA and is also shipped in combination with the FAS grade.
Often export shipments of upper grades are simply referred to as FAS. The conventional business practice for American hardwoods is to ship these upper grades in some combination. Working closely with the supplier will enable the buyer to be sure that the expected quality will be received. Whether FAS is combined with F1F (Face And Better) or Selects (Sel And Better) every board in the shipment must have a minimum of one FAS face.

Prime grade: This grade has evolved from the NHLA grade of FAS for the export market। It is square edged and virtually wane free. The minimum clear yield will be select and better with appearance being a major factor. Minimum size of the boards varies, depending on the species, region, and supplier.

Comsel grade: This grade has evolved from the NHLA grades of Number 1 Common and Selects. For the export market the minimum clear yield should be Number 1 Common or slightly better with appearance a main factor. Minimum size of the boards varies, depending on the species, region and supplier. Note: The terms Prime and Comsels are not standard NHLA definitions and therefore fall outside the official range of the NHLA grading rules.

Number 1 Common (No. 1C)
The Number 1 Common grade is often referred to as the Cabinet grade in the USA because of its adaptability to the standard sizes of kitchen cabinet doors used throughout the United States. Number 1 Common is widely used in the manufacture of furniture parts as well for this same reason. The Number 1 Common grades includes boards that are a minimum of 3" wide and 4' long and will yield clear face cuttings from 66 2/3 % ( 8/12 ths) up to, but not including, the minimum requirement for FAS (83 1/3 %). The smallest clear cuttings allowed are 3" by 3' and 4" by 2'. The number of these clear cuttings is determined by the size of the board. Both faces of the board must meet the minimum requirement for Number 1 Common.
Note: If the better face meets the requirements for FAS and the poor face meets the requirements for Number 1 Common, the grade has the potential of being a F1F or Selects.

Number 2A Common (No. 2AC)
The Number 2A Common grade is often referred to as the Economy grade because of its price and suitability for a wide range of furniture parts. It is also the grade of choice for the US hardwood flooring industry. The Number 2A Common grade includes boards that are a minimum of 3" wide and 4' long that yield from 50% ( 6/12 ths) up to, but not including, the minimum requirement for Number 1 Common (66 2/3 %). The smallest clear cutting allowed is 3" by 2' and the number of these cuttings depends on the size of the board. If the poorest face meets the minimum requirements for Number 2A Common, it does not matter what the grade of the better face is.
Note: If the better face meets the requirements for either FAS or Number 1 Common and the poor face grades Number 2A Common, the grade of the board is Number 2A Common.

There are lower NHLA grades than Number 2A Common but they are usually converted into dimension parts, flooring parts, or used domestically in the USA।These Standard Grades form the framework by which all American hardwoods are traded. It is important to note that between buyer and seller any exception to these rules is permissible and even encouraged. For a complete description of the NHLA grades, consult the NHLA's "Rules for the Measurement and Inspection of Hardwoods and Cypress".

APP Timber (FSC Certified SW-COC-001657)Rudy Gunawan Syarfi – Country ManagerJakarta, IndonesiaTelp +62 21 70633102/47867827Fax: +62 21 47867827/82606070Mobile: 08121074527/0816908833Skype: apptimberrg
Visit us at http://www.apptimber.com/ and subscribe for free to our newsletter.




RADIATA PINE : GRADING RULES FOR SAWN LUMBER NZ


Introduction
The description below are summarised from the New Zealand Timber Grading Rules.
For complete description refer to NZ Standards NZS 3631:1998.

No. 1 Clears
Clear on both faces and both edges.

Permitted Defects
•Resin streaks -
Maximum size of 5mm wide by 100mm long
One only allowed in any piece
Sloping grain is acceptable

Not Permitted
• Sapstain
• Knots
• Bark pockets
• Waney edges

No. 2 Clears
Clear on both faces and both edges.
On Clear Faces and Edges.

Permitted Defects
• Resin streaks -
Maximum size of 5mm wide by 100mm long
One only allowed in any piece
Sloping grain is acceptable

Not Permitted
• Sapstain
• Knots
• Bark pockets
• Waney edges

On Reverse Face

Permitted Defects
• Bark or resin pockets – 3mm wide by 50mm long ) combined together
• Intergrown knots – 10mm wide ) 4 defects allowed
• Resin streaks – maximum size 1/10th of width by 1/16th of length
• Wane – up to 5mm wide

Not Permitted
• Sapstain
• Bark encased knots

Superior
This grade is not an official NZ grade but specifically graded to APP Timber’s specification and is a combination of min. 30% #2 Clears and 70% #2 Cuttings.

Permitted & Not Permitted Defects – see detail per grade

Furniture

This grade is not an official NZ grade but specifically graded to APP Timber’s specification.

Permitted Defects
• Unlimited knots with a diameter of maximum 1/3 of the face-width
• Resin pockets up to 6mm wide and up to 50mm
• Occasional dead knots permitted

Not Permitted
• Sapstain or blue-stain
• Large resin streaks
• Large dead knots and/or decaying knots
• Bark pockets
• Undersize or excessive waney edges
• Drying defects such as internal collapse or excessive surface checking
• Pith

Number 1 Cuttings
Each piece must be capable of yielding clear cuttings as follows:

• No cutting to be less than 1.0 m long.
• There must be at least 2.0 m of cuttings in any piece.
• At least 70% of the piece must be recoverable as cuttings.
• Minimum piece length 2.1m

Number 2 Cuttings
Each piece must be capable of yielding clear cuttings as follows:

• No cutting to be less than 0.6m (2 ft) long.
• There must be at least 1.8 m of cuttings in any piece.
• At least 70% of the piece must be recoverable as cuttings.
• Minimum piece length 2.0m

Number 3 Cuttings
Each piece must be capable of yielding clear cuttings as follows:

• No cutting to be less than 0.2m long
• There must be at least 1.5 m of cuttings in any piece
• At least 60% of the piece must be recoverable as cuttings
• Minimum piece length 1.8m

Industrial Grade
• Pieces must be cut square on the ends
• Wane not to exceed 5mm on the edge or 20 mm on the face
• Piece must be strong enough to hold together under rough handling
• Sloping grain must not be bad enough to cause breakage
• Knots, holes resin or bark pockets must not be so large as to cause breakage
• All other defects permitted

Sawing tolerances and trim allowances to be within the following:

Length:
Any piece of lumber shall not be less than the stated length and shall incorporate an over cut allowance of not less than 25 mm.

Width:
The lumber shall equal the nominal (stated ) dimension within the tolerance of MINUS 0.0mm or PLUS 5.00mm

Thickness:
The lumber shall equal the nominal (stated ) dimension within the tolerance of MINUS 0.0mm or PLUS 3.00mm

Pieces must in general be suitable for use to construct pallets, crates or boxes so that minimal losses will be caused through cutting out of defects that are of an extent that render any section unsuitable for that use.

Wood Purchasing News

APP Timber – An Innovative Company Providing Imported Timber Solutions
By Michael Buckley
http://www.millerpublishing.com/FullFeatureStory.asp?ID=507&Publication=2

Kuala Lumpur, Malaysia–Owned and directed by a Dutchman who is married to a Singaporean, and based here and importing timber from around the world into Asia, APP Timber has to qualify as unique. Managing Director Michael Hermens has guided the extraordinary development of this timber trading firm.
It is probably fair to say that APP Timber started life in 1994 as a small traditional sales agent representing shippers of and lumber into Southeast Asia - mainly Malaysia. The company has come a long way since then, both in terms of growth and in its business philosophy. Today APP Timber is literally branching out all over and seeks to become a global player in the trading of all types of timber products with Asia as its main focus. The company has a long tradition in hardwoods, especially from the United States, but now also includes a significant portfolio of softwoods in its offering.
APP Timber has a long tradition of hardwoods, especially from the United States, but now includes a significant portfolio of softwoods.
Hermens has always insisted that APP Timber “partners” with both its customers and suppliers. He fundamentally does not like the term agent. “We work with our partners to seek solutions to their problems of both supply and demand,” he says. “APP Timber will partner with any company wishing to find solutions to marketing and technical problems. In today’s difficult market it is essential that we are all on the same side of the fence.” This philosophy has not always found immediate acceptance, but over time Hermens believes that the company’s position has paid off. There is no other company in Southeast Asia today that can match the sheer range and choice of imported timber products on offer from one stable.
At a recent wood industry show in Saigon, APP timber partnered with several of its overseas suppliers from New Zealand, Chile, Finland, Australia and the USA. In total the company works closely with about 30 suppliers from 20 countries. The United States has long been a key source of raw material particularly hardwood lumber. As 2010 approaches, the company is looking to appoint a Sourcing Manager of any nationality with the right relevant experience and willing to live in Malaysia. There is a strong personal ethic within the 17 strong team based in Kuala Lumpur and 35 in total globally - all of whom Michael Hermens always refers to as his “colleagues.” The company intends to expand its marketing team in Asia with at least another 15 colleagues in 2010. APP Timber runs its own operations for importing timber products from Australia, Belgium, Cameroon in West Africa and the USA - four continents. There is also a representative in Brazil in South America.
APP Timber lists 39 species of timber available from certified sources, of which five key hardwoods are from the U.S. out of the 16 American hardwoods offered.
Currently there is a warehouse in Malaysia, with three more planned, a large bonded warehouse in Vietnam and more planned for Indonesia and Thailand early in 2010 and thereafter. The growth of domestic markets within Asia and the need for better distribution and technical support are the main drivers of this growth programme.
APP Timber’s diversity of supply offers Asian customers the solutions they need from reputable suppliers in which the company has enormous confidence and trust. From an anticipated turnover of US$21 million in 2009 Hermens expects the company to continue growing as more high value timber products such as heat-treated softwood and machined furniture and joinery parts are added to the portfolio. “Of course, this is the toughest market we have ever seen and it’s no longer just a question of reduced demand, now it’s a matter of finance as the squeeze shows its longterm effect,” he says. But he remains convinced that there is a real need in Asia for expertise in timber products from outside the region as consumption develops and economies come out of this current global recession.
Shipping on time and providing timely shipment information is one of the administrative tenants of APP Timber’s style of business. The new company understands that its customers require their orders to be shipped on time and so has created an Online Tracking System (OTS) accessible by entering a unique User ID and Password, facilitating an update on current contracts and each respective shipment status. It also provides a record of all past shipments over the last three months – itself another innovative service in Asia.
APP Timber operates a warehouse in Malaysia, with more planned for Vietnam, Indonesia and Thailand in 2010 and thereafter. Here Bob Sabistina, with the National Hardwood Lumber Association, visits with Rudy Syarfi, of APP Timber-Indonesia.
Also well understood is the increasing importance of providing environmental credentials and wherever possible certified material and products. APP Timber is FSC certified (FSC SW-COC-001657). The company lists 39 species of timber available from certified sources of which five key hardwoods are from the USA out of the 16 American hardwoods offered. “We are fully committed to sourcing legal and sustainable timber wherever we can, without compromising the wide range of species and solutions we want to give our customers,” says Hermens. That, he claims, is one reason for significant concentration on American hardwoods which are accepted as sustainably and responsibly produced, as well as unlikely to include any illegally harvested material according to a recent independent study commissioned by the American Hardwood Export Council.
For the future there is a three-point marketing plan in place; to strengthen the sales team, widen the marketing network and strengthen the supply of product resources. The last may well be the most important for a company that seems to have no problem in growing its customer base.
For more information, visit the company’s website at www.apptimber.com.
From an anticipated turnover of US$21 million in 2009, APP Timber expects to continue growing as more high value timber products, such as heat treated softwood and machined furniture and joinery parts, are added to the portfolio.